Cement Plant Bevel Helical Reducer

About Cement Plant Bevel Helical Reducer

Cement Plant Bevel Helical Reducer is specially engineered for heavy-duty cement industry applications requiring high torque transmission, continuous operation, and reliable performance in dusty, high-load environments such as conveyors, crushers, bucket elevators, rotary kilns, clinker coolers, and raw mill drives. Bevel helical reducers are widely used in cement plants because they provide right-angle power transmission with high efficiency and low noise.

Product Name:

Cement Plant Bevel Helical Gear Reducer

Product Type:

Industrial Right Angle Bevel Helical Gearbox

Application Industries:

• Cement Manufacturing Plants
• Clinker Grinding Units
• Rotary Kiln Drives
• Belt Conveyor Systems
• Bucket Elevators
• Crushers & Pulverizers
• Raw Mill & Ball Mill Drives

Technical Specifications:

1. Gear Configuration:

• Type: Spiral Bevel + Helical Gear Combination
• Gear Teeth: Precision Ground / Hardened Teeth
• Gear Profile: Case Hardened & Profile Ground Alloy Steel Gears

2. Gear Ratio Range:

• Standard Ratios: 5:1 to 250:1
• Extended Ratios Available: Up to 637:1 depending on model selection

3. Torque Capacity:

• Output Torque: Up to 50,000 Nm standard
• Heavy Duty Custom Range: Up to 117,000 Nm available in industrial series

4. Power Capacity:

• Input Power Range: 0.37 kW to 200 kW
• Extended Industrial Range: Up to 5000 kW for large cement plant drives

5. Input Speed:

• Maximum Input Speed: Up to 1500 RPM / 1800 RPM

6. Output Speed:

• Customized as per reduction ratio requirement
• Typical Output Range: 5 RPM to 300 RPM

Construction Details:

Housing Material:

• High Grade FG260 Cast Iron / Ductile Iron Housing
• Optional Fabricated Steel Body for large sizes

Gear Material:

• 20MnCr5 / 17CrNiMo6 Alloy Steel
• Carburized, Hardened & Tempered

Shaft Material:

• EN8 / EN24 Forged Steel

Bearings:

• Heavy Duty SKF / FAG / NSK Bearings

Oil Seals:

• NAK / SKF Premium Oil Seals

Mounting Options:

• Foot Mounted
• Flange Mounted
• Shaft Mounted
• Vertical Mounting
• Horizontal Mounting

Output Shaft Options:

• Solid Output Shaft
• Hollow Bore Shaft
• Shrink Disc Hollow Shaft

Efficiency:

• Up to 95% Transmission Efficiency

Noise Level:

• Low Noise Precision Gear Meshing Design

Lubrication:

• Splash Lubrication / Oil Bath Lubrication
• Forced Lubrication Optional for heavy load applications

Cooling Options:

• Natural Cooling
• Cooling Fan Assisted
• Oil Cooling Coil Optional

Protection Features:

• Dust Resistant Sealing for Cement Dust Environment
• High Temperature Resistant Operation
• IP55 / IP65 Optional Protection

Performance Advantages:

High Torque Load Capacity
Suitable for 24x7 Continuous Cement Plant Duty
Excellent Shock Load Resistance
Low Maintenance Design
Smooth & Quiet Operation
Long Service Life in Harsh Industrial Conditions